Build Your Own Outdoor Grill Coupon

FREE From familyhandyman.com
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Estimated Reading Time 9 mins
Published Mar 13, 2019

• Getting Started. We poured a prestained 8- by 14-ft. slab. That left about a foot of space on the two open ends, and plenty of room for the chairs on the others.
• Lay Out the Post Locations. Cut the bottom truss chords (A) to size, and line them up next to each other on a pair of sawhorses. Take a couple of 12-ft. 2x4s and line them up on the horses as well.
• Cut and Assemble the Ends. The slab is the perfect surface to assemble the ends. Cut the posts to size (B). Then line them up with the marks on the bottom side of the truss chord and fasten them together (see photo).
• Cut the Top Chords. The slope of the roof is 4/12, meaning the angle rises four inches for every 12 inches it runs horizontally. To mark the proper angle on the top chord (C), line up the outside edge of your framing square at the 4-in.
• Build the Trusses. Fasten the top chords to the bottom chord with two 6-in. screws. Cut the webbing boards (D) a bit long with a 20-degree angle on one end.

FREE From familyhandyman.com
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Estimated Reading Time 3 mins
Published Aug 26, 2020

• Cut Parts and Assemble Side Frames. Cut two front legs (use square mild steel; 17-1/2-in. long each), two back legs (use angle iron; 20-in. long each) and four side pieces (use angle iron; 24-in.
• Assemble the Main Frame. Using angle iron, cut a 24-in. back piece. Cut both ends of the back piece to a 45-degree angle to match the angled cut on the ends of the top-most side pieces you cut earlier.
• Build the Grills. Using the square mild steel, cut two upper grill ends (both 24-in. long) and two lower grill ends (both 30-in. long). Using the mild steel rod, cut 29 grill bars, 24-in.
• Add the Grill Handles. Cut two 13-in. pieces of mild steel rod. Bend each handle in a vise, using your hands and a hammer, to form the upper grill handles.
• Finishing Up. Apply boiled linseed oil to all parts of the project except the grills. Allow three days for the oil to harden in the air. The resulting film will burn away where the legs get close to the fire, but some will remain to protect the metal elsewhere.

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